Wind Turbine Blade Crack Detection and Assessment in Images Using Machine Learning.
- C. Rothon , N. Dethlefs and R. Houseago
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As the wind energy industry matures, inspection of wind turbine blades (WTBs) is shifting from a manual process involving rope access and grading of damage, towards unmanned aerial vehicle (UAV) photography and artificial intelligence-aided processing of data. Damage detection and classification methods have been proposed, using object detection based on Convolutional Neural Networks (CNNs) to localise and quantify damage in images of WTBs. However, existing approaches are unable to measure the detected instances of damage, which is key for effective maintenance planning. A major limitation to crack measurement in images is the requirement for an explicit scale reference marker, or additional data such as imaging distance, which is not always practical or cost effective in inspection of large WTBs. Here, we present a novel crack detection and measurement framework for WTBs which does not require additional sensor data, using a fine-tuned CNN-based object detection and segmentation network to locate cracks and implicit scale references in images. We detect WTBs within images, and then identify cracks and scale them using known dimensions of the WTBs. This work also provides a comprehensive dataset of representative wind turbine blade damage data including images of small-scale WTBs with simulated cracks, leading edge erosion, and contamination. Our approach shows strong performance on the test dataset of images, and can detect and measure cracks in limited orthomosaic views produced from 3D reconstructions, indicating that the approach could be applied to the inspection of full scale WTBs in future.- 2026 (accepted for publication). Wind Energy.